Embroidered Patch & Badge Manufacturing

Embroidered Patches

Bulk custom embroidered patches made to your artwork (delivered across South Africa and Africa)

We manufacture custom embroidered patches in bulk to your own artwork and deliver them to your door. Classic stitched patches and badges with a raised, textured finish and sew-on, iron-on or velcro (hook & loop) backing — ideal for police, military, government, security and corporate uniforms. Any shape or size, full colour matched to your regulation thread shades, with a digital proof and a physical sample before every bulk run. We manage the supplier, quality control, shipping and customs, then deliver door to door anywhere in South Africa and across Africa.

Sew-On Iron-On Velcro Uniform Badges Made to Artwork Bulk & Tender
Specifications
Product
Embroidered Patches & Badges
Main Focus
Police, military, government & security
Finish
Raised satin & fill embroidery, 3D puff optional
Attachment
Sew-on, iron-on or velcro (hook & loop)
Sizes & Shapes
Any size or shape — made to your artwork
Colours
Full colour, matched to your regulation thread shade
Border
Merrowed (overlocked) or laser / hot-cut
Minimum Order
Low MOQ — ideal for 1,000+ bulk runs
Production Lead Time
15–20 working days
Delivery Method
Air or sea freight, door to door
Product Details

Embroidered Patch Options

We stitch your design onto a durable twill base to your exact size, shape and colours, and import it for you (supplied across South Africa and Africa):

  • Standard embroidery — satin and fill stitching with a raised, textured finish. Hard-wearing and traditional for shoulder, chest, cap and rank badges.
  • 3D puff embroidery — foam-raised stitching that lifts lettering and logos proud of the patch for a bolder, more premium look.
  • Coverage to suit — from 75% up to 100% thread coverage: fully embroidered, or stitched detail over a coloured twill background to suit your design and budget.
  • Merrowed or hot-cut borders — a classic overlocked merrowed edge for shields, circles, rockers and rectangles, or a laser / hot-cut border for complex, irregular shapes.
  • Matching keychains & name tapes — embroidered keychains and woven name tapes produced under the same order.

Attachment & Backing Options

  • Sew-on — plain stitched-border backing for the most secure, permanent attachment. The standard for duty and dress uniforms and insignia.
  • Heat-seal — commercial-grade iron-on bond for caps, jackets and workwear that stays put through daily use.
  • Iron-on — quick heat-activated backing for lighter garments; holds around 20–30 washes.
  • Velcro (hook & loop) — reusable backing you can swap in seconds — ideal for tactical vests, caps and shoulder boards.
  • For wet or heavy-wear kit, sew-on holds best — iron-on and adhesive backings lose grip with heat and moisture over time.

Sizes & Placement

  • How patch size is measured — as the average of the height and width, so a 75 × 100 mm badge is quoted as an 87 mm patch. Price scales with size and stitch count.
  • Common uniform sizes — 50–75 mm for caps, lapels and chest badges; 75–100 mm for shoulder and chest; 100 mm and up for jacket-back and commemorative patches.
  • Keep lettering legible — text embroiders cleanly down to about 5–6 mm tall. For anything finer, or very small logos, we'd recommend a woven patch instead.

Your Artwork & Design Service

  • Send us anything — a logo, badge, sketch, photo or an existing physical patch. We digitise it for embroidery, and can reproduce an existing badge to match.
  • File types — a vector file (AI, EPS, PDF or SVG) is ideal; a high-resolution 300 DPI PNG or JPG also works.
  • Thread colour matching — up to around 12 thread colours, matched to your regulation or brand shades.
  • Proof, then sample — you approve a digital proof and then a physical sewn sample before any bulk run.
  • Custom packaging — individually bagged, carded or bulk-boxed and labelled to your requirement.

Quality, Care & Longevity

Every patch is embroidered with dense, colourfast thread on a durable twill base, with merrowed or sealed edges that won't fray, and every bulk run is inspected against the sample you approved before it is packed and shipped.

  • Washable — turn the garment inside out, use a gentle cold or warm cycle with mild detergent, and avoid bleach.
  • Drying & pressing — air-dry or tumble on low, and press with a cloth rather than ironing directly over the stitching.
  • Longevity — with sew-on or heat-seal backing and normal care, embroidered badges stay sharp for years of daily uniform wear.

Built for Uniforms & Bulk Contracts

  • Regulation-ready badges — shoulder, chest, cap and rank insignia to your exact size, shape and colours.
  • Tender & bulk runs — geared for large police, military, government, correctional and security uniform contracts, plus smaller corporate, school and club orders.
  • Repeat-order accuracy — your digitised artwork and approved sample stay on file, so re-orders match the first run exactly.
  • One delivered price — product, freight, duties and customs clearance folded into a single door-to-door quote.

Common Questions

  • What's the minimum order for embroidered patches? We're set up for bulk uniform runs, with low minimums for custom work — and the per-patch price drops as the quantity rises, so ask us for bulk tiers.
  • Sew-on, iron-on or velcro — which should I choose? Sew-on for permanent duty and dress uniforms, heat-seal or iron-on for quick application on caps and jackets, and velcro for tactical kit you need to swap. For wet or heavy-wear use, sew-on lasts longest.
  • Embroidered or woven — what's the difference? Embroidered gives a raised, textured, hard-wearing finish that's ideal for badges, logos and bold text. Woven lies flat and reproduces very small text and fine detail more crisply. We make both.
  • Can you copy an existing badge? Yes — send a clear photo or a physical sample and we'll digitise and reproduce it to match your original.
  • Are they washable and durable? Yes — colourfast thread on durable twill survives repeated washing. Turn garments inside out, wash gentle and cold, and avoid bleach; sew-on backing holds up longest.

Suitable For

  • Police Services
  • Military & Defence
  • Government Departments
  • Security Companies
  • Correctional Services
  • Emergency & Medical Services
  • Uniform Suppliers
  • Schools & Sports Clubs
  • Corporate & Workwear Branding
Pricing & Delivery
Custom Embroidered Patches
Quote on Request
We offer full bulk manufacturing of embroidered patches and badges to your own artwork, and we are set up for large government, police, military and security uniform contracts as well as smaller custom runs. Every order is quoted per design. Your price depends on the size, the number of colours and stitch coverage, the backing you choose and how many you need — and the more you order, the lower the price per patch.

Sample first: before any bulk run we produce a digital proof and a physical sewn sample, so you can see and feel exactly what you are getting and approve it before we go ahead.

Then bulk: once you approve the sample, bulk production runs (about 15–20 working days) and your patches are shipped by air freight (about 10–12 working days) or by sea, delivered door to door and customs cleared, anywhere in South Africa and across Africa. We give you the full delivered price and lead time up front, with no supplier hunting and no surprises at customs.

Send us your logo, badge or existing patch, the size you want, your colours and rough quantity, and we will come back with a full delivered quote.
Ready to Start?
Send your logo or design, the size and colours, the backing you need and how many, and we'll send a full delivered price and lead time. Pricing is subject to the exchange rate at the time of invoice.
Request a Quote
Order Process
Design proof & sample, then bulk
Price Validity
10 working days
Notes
We manufacture in bulk to your approved artwork and sample. Minimum order quantities are low for custom work, and per-patch pricing drops as quantities rise. Production runs about 15–20 working days; air freight adds about 10–12 working days, with sea freight available for larger orders. Final lead time and delivered price are confirmed with your quote and depend on the size, stitch coverage, backing, quantity and chosen freight method.
Terms & Conditions
Estimated lead times are indicative only. As an import order, Storm media is not responsible for delays caused by production, freight, customs or any party outside our control, and late delivery does not entitle the buyer to cancellation or compensation. Import orders are placed to order, so deposits and payments are non-refundable and orders cannot be cancelled once placed. Custom products are made to your approved sample and artwork. While every effort is made to ensure accuracy, Storm media accepts no liability for typographical errors, pricing errors or specification changes by the manufacturer. Prices are subject to the exchange rate at the time of invoice.
Looking for Something Else?

Embroidered patches are one type in our full custom patches range. Need PVC, woven, TPU or silicone patches, matching keychains, custom badges, branded apparel or another product entirely? Tell us what you're after and we'll source it and quote you a full door-to-door price.

01
Tell Us What You Need
Send a product reference, photo, link or description — even a rough idea. Whether it's a variation of this model or a completely different item, we'll find it.
02
We Source & Cost It
We locate it through our verified supplier network in China and put together a full landed-cost quote — product, freight, duties and delivery all included.
03
You Get One Clear Price
You receive a delivered price for sea and/or air freight. No supplier hunting, no hidden costs, no surprises at customs.
04
Delivered to Your Door
Once you approve, we manage production, quality check, shipping and customs clearance — delivered anywhere in South Africa.
WhatsApp Us